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Lean manufacturing

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations. more
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Metal coupling for 40x40 profiles Code: MCB-40-4040-08-PCS
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Metal coupling for 40x40 profiles Code: MCB-40-4040-08-PCS

Metal connector for joining two profiles with dimensions 40 x 40 mm. Weight: 9 g, wall thickness: 3.2 mm. Dimensions: 40 x 40 x 35 mm.

In stock
Linear drive 24V Code: LEG

Linear actuator designed for height adjustment of desks, powered by 24V. The lifting capacity of the actuator is 1500 N. The maximum stroke of the device is 45 cm.   Additional control unit, power supply and leveling screw must be purchased separately.

Linear drive LEG_SET 4
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Linear drive LEG_SET 4 Code: LEG_SET 4
Linear drive LEG_SET 4 Code: LEG_SET 4

Electric linear actuator powered by 24V voltage. The lifting capacity of the actuator is 3000 N. The maximum stroke of the device is 45 cm. LEG_SET 4 includes 4 legs, control, remote control, power supply, adjustment screws, power cables. The image is for illustration purposes only, the set does not include the structure and the board.

Linear drive LEG_SET 6
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Linear drive LEG_SET 6 Code: LEG_SET 6
Linear drive LEG_SET 6 Code: LEG_SET 6

Electric linear actuator powered by 24V voltage. The lifting capacity of the actuator is 3000 N. The maximum stroke of the device is 45 cm. LEG_SET 6 includes 6 legs, control, remote control, power supply, adjustment screws, power cables. The image is for illustration purposes only, the set does not include the structure and the board.  

Linear drive LEG_SET 8
In stock
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Linear drive LEG_SET 8 Code: LEG_SET 8
Linear drive LEG_SET 8 Code: LEG_SET 8

Electric linear actuator powered by 24V voltage. The lifting capacity of the actuator is 3000 N. The maximum stroke of the device is 45 cm. LEG_SET 8 includes 8 legs, control, remote control, power supply, adjustment screws, power cables. The image is for illustration purposes only, the set does not include the structure and the board.

In stock
Internal plug with M10 thread Code: IN-1020ST

Internal steel plug with M10 thread, type IN-1020ST.

Masking tape Code: COVER TAPE
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Masking tape Code: COVER TAPE

Masking tape, color black. Suitable for protecting various surfaces.

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Gravity rack 22013104 Code: 22013104

Falling rack from a tubular modular system

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Spool trolley 22010701 Code: 22010701

A spool trolley is a type of trolley that is designed for storing and transporting large spools of wire and cable. The wheels are equipped with brakes that prevent spontaneous movement when the cart is not in use. The color of the structure can be selected according to the available tubes on the website.

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Picking trolley 23080491 Code: 23080491

A pick-up truck for transporting products. Included is a board with an A4 clip, 2 x swivel castors with a brake of 125 mm in diameter and 2 x swivel castors without a brake of 125 mm.

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Trolley for laminate shelf material Code: VNM_0B

Cart with shelves made of laminate boards, thickness 18mm light gray. Dimensions 1300x600x1600 (LxWxH).

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In stock
Falling rack made of aluminum profiles, 23040552 Code: 23040552

A drop rack made of an aluminum profile with dimensions of 40 x 40 mm. Construction dimensions 2200 x 1860 x 510 mm. Total load capacity 150 kg (with uniform load). Custom application, all dimensions can be adjusted according to customer needs.

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In stock
FIFO rack made of aluminum profiles 23061952 Code: 23061952

FIFO rack made of aluminum profile with dimensions 40 x 40 mm. Construction dimensions 2200 x 760 x 920 mm. Total capacity 180 kg, floor capacity 60 kg. Custom application, all dimensions can be adjusted according to customer needs.

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Workshop table made of aluminum profiles with galvanized shelves Code: 23030903

Workshop table made of aluminum profiles with galvanized shelves offers practical storage for tools and materials, an ideal solution for workshops, production facilities, or schools.

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Karakuri rack 22071453 Code: 22071453

Rack suitable for implementing the Karakuri method. The system uses roller tracks and gravity to move crates easily. The shelf is suitable for KLT crates 400 x 300 x 150 mm and the total capacity of the shelf is 15 pcs. Floor load capacity 85 kg, total load capacity 250 kg. The rack is equipped with 4 balancers with a load capacity of 8 kg.

Country of origin
Powered belt conveyor Code: dopravnik
Powered belt conveyor Code: dopravnik

Belt conveyor for transporting materials and products. It is used for transporting not only loose materials, but also piece goods in distribution centers, airports or supermarkets. Custom application, all dimensions can be adjusted according to customer needs.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.

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