What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations. more

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Bubble board with a knob structure PP BOARD (2 models) Code: PP BOARD 4,4

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67.73 € without VAT (81.95 € with VAT)

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Bubble board with a knob structure PP BOARD (2 models) Code: PP BOARD 4,4

Bubble board with a knob structure that guarantees lightness and evenness of the board surface. Suitable for the production of reusable packaging. The boards are resistant to chemicals and fungi.

ESD bubble board with a knob structure PP BOARD (2 models)

ESD bubble board with a knob structure PP BOARD (2 models) Code: PP BOARD 4,4-ESD

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76.86 € without VAT (93.00 € with VAT)

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ESD bubble board with a knob structure PP BOARD (2 models) Code: PP BOARD 4,4-ESD

ESD bubble board with a dimpled structure that guarantees lightness and surface flatness of the boards. The ESD design provides reliable protection against electrostatic discharge. Suitable for the production of reusable packaging. The boards are resistant to chemicals and mold.

Heat shrink tube, without glue CB-HFT39-3X-BK Code: CB-HFT39-3X-BK

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8.90 € without VAT (10.77 € with VAT)

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Heat shrink tube, without glue CB-HFT39-3X-BK Code: CB-HFT39-3X-BK

Heat-shrinkable tube suitable for insulation and protection of cables, wires or materials. Minimum diameter before shrinkage 39 mm, diameter after shrinkage 13 mm. Material polyolefin, color black. The price is given for 1 m.

Swivel wheel with brake, diameter 100 mm Code: 434h18K100vZPH

38.37 € without VAT (46.43 € with VAT)

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Swivel wheel with brake, diameter 100 mm Code: 434h18K100vZPH

Swivel wheel with brake suitable for industrial premises. Wheel diameter 100 mm. The center of the wheel is made of painted cast iron, the tread is made of polyurethane. Double ball bearing in swivel head.

Swivel wheel without brake 434a18K100vZPH Code: 434a18K100vZPH

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32.65 € without VAT (39.51 € with VAT)

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Swivel wheel without brake 434a18K100vZPH Code: 434a18K100vZPH

Swivel wheel without brake suitable for industrial premises. Wheel diameter 100 mm. The center of the wheel is made of painted cast iron, the tread is made of polyurethane. Double ball bearing in swivel head.

Crate rack trolley with 1700 mm wide inclined shelves, SP17040 (3 models)

Crate rack trolley with 1700 mm wide inclined shelves, SP17040 (3 models) Code: SP17040

523.00 € without VAT (632.83 € with VAT)

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Crate rack trolley with 1700 mm wide inclined shelves, SP17040 (3 models) Code: SP17040

The rack trolley for crates with five inclined shelves is a practical helper for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1782 x 1766 x 472 mm.

Crate rack trolley with 1500 mm wide inclined shelves, SP15040 (3 models)

Crate rack trolley with 1500 mm wide inclined shelves, SP15040 (3 models) Code: SP15040

466.40 € without VAT (564.34 € with VAT)

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Crate rack trolley with 1500 mm wide inclined shelves, SP15040 (3 models) Code: SP15040

The crate trolley with five inclined shelves is a practical helper for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1782 x 1566 x 472 mm.

Crate rack trolley with inclined shelves SP100_50_40 Code: SP100_50_40

435.56 € without VAT (527.03 € with VAT)

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Crate rack trolley with inclined shelves SP100_50_40 Code: SP100_50_40

The crate trolley with five inclined shelves is a practical helper for handling in manufacturing companies and logistics centers. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1770 x 1059 x 567 mm.

Shelf trolley 24032030 Code: 24032030

129.37 € without VAT (156.54 € with VAT)

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Shelf trolley 24032030 Code: 24032030

The shelf trolley from the tubular modular system represents a modern and economical alternative to the traditional shelf trolley with a steel structure. The loading surface is made of high-quality DTDS Kronospan boards, which provide reliable support and are resistant to normal wear and tear. The shelf trolley is equipped with 4 wheels for easy handling - 2 swivel wheels with brakes and 2 swivel wheels without brakes. Load capacity per floor 100 kg, total load capacity 200 kg. Trolley dimensions 1010 x 525 x 975 mm.

Fixed instrument wheel with cover, diameter 100 mm Code: 423a14J100gZPG

13.47 € without VAT (16.30 € with VAT)

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Fixed instrument wheel with cover, diameter 100 mm Code: 423a14J100gZPG

Fixed instrument wheel with cover for industrial premises. Wheel diameter 100 mm, wheel center made of polyamide, tread made of elastic rubber.

Rotating instrument wheel with cover, diameter 100 mm Code: 424a14J100gZPH

17.06 € without VAT (20.64 € with VAT)

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Rotating instrument wheel with cover, diameter 100 mm Code: 424a14J100gZPH

Rotating instrument wheel for industrial premises. Wheel diameter 100 mm, wheel center made of polyamide, tread made of elastic rubber.

Swivel instrument wheel with brake, diameter 100 mm Code: 377h39G100rZLD

10.41 € without VAT (12.60 € with VAT)

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Swivel instrument wheel with brake, diameter 100 mm Code: 377h39G100rZLD

Swivel wheel with brake suitable for industrial premises. Wheel diameter 100 mm. The center of the wheel is made of polypropylene, the tread is made of thermoplastic rubber. Double ball bearing in swivel head.

MT-5141A traction arm Code: MT-5141A

95.25 € without VAT (115.25 € with VAT)

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MT-5141A traction arm Code: MT-5141A

Traction pressure arm MT-5141A, total length 600 mm, weight 4246 g.

MT-5140A traction arm Code: MT-5140A

122.38 € without VAT (148.08 € with VAT)

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MT-5140A traction arm Code: MT-5140A

Traction pressure arm MT-5140A, total length 500 mm, weight 3846 g.

MT-5142B traction arm Code: MT-5142B

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94.22 € without VAT (114.01 € with VAT)

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MT-5142B traction arm Code: MT-5142B

Traction pressure arm MT-5142B, total length 450 mm, weight 2008 g.

Drop conveyor 22050304 Code: 22050304

253.92 € without VAT (307.24 € with VAT)

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Drop conveyor 22050304 Code: 22050304

The drop conveyor from the tubular modular system is intended for storing KLT crates and boxes with dimensions of 600 x 400 x 280 mm. This innovative conveyor is designed to facilitate material handling and improve work efficiency. The shelves are formed by roller tracks, thanks to which it is possible to easily and smoothly move the KLT crates along the entire length of the conveyor in the direction of the fall of the roller tracks. Total load capacity 100 kg. Dimensions 1202 x 943 x 1253 mm.

What is lean manufacturing?

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

Optimization of material flow through a flexible pipe system

The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

You can introduce lean manufacturing gradually

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.

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What is lean manufacturing?

What is lean manufacturing?

Optimization of material flow through a flexible pipe system

You can introduce lean manufacturing gradually

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