What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations. more

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Steel tube ECCO PP-1120MG with wall thickness 1.2 mm – grey Code: PP-1120_MG

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18.35 € without VAT (22.20 € with VAT)

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Steel tube ECCO PP-1120MG with wall thickness 1.2 mm – grey Code: PP-1120_MG

Stronger Ø28 mm steel tube for modular constructions with higher load requirements. ECCO coating protects against corrosion, mechanical damage and extends service life.

ESD steel tube ECCO PP-1070EG with wall thickness 0.7 mm – color grey Code: PP-1070_EG

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16.59 € without VAT (20.07 € with VAT)

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ESD steel tube ECCO PP-1070EG with wall thickness 0.7 mm – color grey Code: PP-1070_EG

ESD steel tube Ø28 mm for modular constructions in manufacturing and logistics. Antistatic design and ECCO coating ensure long service life and suitability for ESD workstations (EPA zones).

ESD steel tube ECCO PP-1090EG with wall thickness 0.9 mm – color grey Code: PP-1090_EG

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18.51 € without VAT (22.40 € with VAT)

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ESD steel tube ECCO PP-1090EG with wall thickness 0.9 mm – color grey Code: PP-1090_EG

ESD steel tube Ø28 mm for modular constructions in manufacturing and logistics. A balanced ratio of strength and weight combined with ECCO coating ensures reliable operation even under long-term load.

ESD steel tube ECCO PP-1120EG with wall thickness 1.2 mm – color grey Code: PP-1120_EG

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21.10 € without VAT (25.53 € with VAT)

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ESD steel tube ECCO PP-1120EG with wall thickness 1.2 mm – color grey Code: PP-1120_EG

Robust ESD steel tube Ø28 mm for modular constructions with higher load requirements. Increased wall thickness ensures maximum strength and stability even in demanding industrial environments.

ESD steel tube ECCO PP-1200EG with wall thickness 2,0 mm – color grey Code: PP-1200_EG

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21.53 € without VAT (26.05 € with VAT)

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ESD steel tube ECCO PP-1200EG with wall thickness 2,0 mm – color grey Code: PP-1200_EG

High-strength ESD steel tube Ø28 mm for demanding constructions with high load requirements. The 2.0 mm wall thickness ensures maximum stability and long service life in industrial operation.

Connecting corner angle L-4040 Code: L-4040

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3.52 € without VAT (4.26 € with VAT)

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Connecting corner angle L-4040 Code: L-4040

An angle for connecting profiles. Fixing material is not included in the package.

Clamp for connecting profiles KCR1-40 Code: KCR1-40

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1.78 € without VAT (2.15 € with VAT)

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Clamp for connecting profiles KCR1-40 Code: KCR1-40

Connecting clamp made of zinc alloy with nickel surface treatment. The zinc alloy ensures the strength and durability of the material, while the nickel coating adds a layer of protection against corrosion. The connecting clamp is ideal for connecting two profiles.

Box for NOK parts 23122180 Code: 23122180

1 559.04 € without VAT (1 886.44 € with VAT)

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Box for NOK parts 23122180 Code: 23122180

Box suitable for storing NOK (Not Okay) components. Robust and high-quality construction ensures not only safe storage, but also transport of NOK components. The upper part of the structure is made of clear plexiglass, which allows easy monitoring of the contents, and is equipped with a hole for easy dropping of components. The basic structure is made of aluminum profiles. Custom application, all dimensions can be adjusted according to customer needs.

Safety crossover steps – custom-made Code: 26051930

3 250.98 € without VAT (3 933.69 € with VAT)

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Safety crossover steps – custom-made Code: 26051930

The safety crossover provides operators with a comfortable and safe way to cross production lines and conveyor belts. Designed using a modular tube system, the structure can be easily adapted to the specific dimensions and layout of the facility. Stairs with anti-slip treads, a crossover platform and protective guardrails ensure safe movement for personnel. The structure is stable, versatile and suitable for production halls, logistics centres and packaging lines.

Roller track holder RM-3510BR Code: RM-3510BR

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1.22 € without VAT (1.48 € with VAT)

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Roller track holder RM-3510BR Code: RM-3510BR

Roll track holder type RM-3510BR. For tracks with a width of 40 mm. Weight 191 g.

Separate bracket to fix the rail to the ground Code: konzole_samostatna

5.39 € without VAT (6.52 € with VAT)

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Separate bracket to fix the rail to the ground Code: konzole_samostatna

The separate bracket is used to attach the FIFO monorail to the ground using dowels.

Approach foot of the rail - fastening by drilling Code: najezdova_patka_vrtani

12.98 € without VAT (15.71 € with VAT)

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Approach foot of the rail - fastening by drilling Code: najezdova_patka_vrtani

The end foot of the FIFO monorail rail is suitable for smooth loading of warehouse trolleys with wheels into the FIFO monorail profile. The foot has an optimized shape for reliable guidance of trolley wheels.

Rail landing foot - fixing by gluing Code: najezdova_patka_lepeni

11.71 € without VAT (14.17 € with VAT)

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Rail landing foot - fixing by gluing Code: najezdova_patka_lepeni

End stop for the FIFO monorail rail Code: koncova_zarazka

5.10 € without VAT (6.17 € with VAT)

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End stop for the FIFO monorail rail Code: koncova_zarazka

End stop (wedge) with a width of 35 mm for the FIFO monorail rail. The flín is fixed with double-sided adhesive tape at the required end of the rail and prevents the storage trolley with wheels from rolling out. Easy to install.

Rail - Monorail, length 1 m Code: kolejnice_monorail

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27.67 € without VAT (33.48 € with VAT)

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Rail - Monorail, length 1 m Code: kolejnice_monorail

Monorail tracks are profiles mounted to the floor to precisely guide trolley wheels in FIFO and LIFO systems. The rail system is suitable for wheel widths up to 40 mm, and the length of the monorail can be customized according to customer requirements. The maximum length is 5000 mm. The monorail has an optimized shape to ensure reliable guidance of trolley wheels. The listed price is per 1 meter. If you need a shorter or custom length, we can cut the profile exactly to your specifications.

Perforated square tube WJ-SQ4040-000 Code: WJ-SQ4040-000

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41.76 € without VAT (50.53 € with VAT)

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Perforated square tube WJ-SQ4040-000 Code: WJ-SQ4040-000

The perforated square tube with dimensions of 40 x 40 mm, wall thickness of 2 mm and length of 4 m is an innovative building element with universal use. The listed price is for 1 m. Thanks to its shape, it offers high stability and durability. Color blue, galvanized or without surface treatment.

What is lean manufacturing?

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

Optimization of material flow through a flexible pipe system

The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

You can introduce lean manufacturing gradually

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.

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What is lean manufacturing?

What is lean manufacturing?

Optimization of material flow through a flexible pipe system

You can introduce lean manufacturing gradually

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