Catalog

Assembly lines

Assembly lines

We design assembly lines around your production process, available space and the way each workstation is supplied. We connect assembly stations so that operations follow on from one another and operators have the materials and tools they need within reach. Solutions can include workbenches, shelving, material bins and conveyors. We adapt the layout to the specific product and production environment. more
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Country of origin
Packing and completion line with conveyor Code: 25080450

The modular packing and completion line is designed to ensure a smooth material flow from preparation through to dispatch. The workstation combines ergonomic workbenches, material supply racks and a roller conveyor that enables efficient transfer of finished products between individual operations. Thanks to its modular design, the line can be easily adapted to the specific process, product type and available production space. The solution helps reduce handling times, improve workplace organization and increase the productivity of packing operations.

Country of origin
Assembly and completion line with roller conveyor Code: 22042203

The assembly and completion line with roller conveyor is a modular solution designed for efficient production and smooth material flow between individual operations. The combination of workstations and a conveyor enables a logical process layout, reduces downtime and speeds up the handling of components. Each workstation is designed with a focus on clear organization and ergonomics. Material is available directly at the point of use, minimizing unnecessary operator movements and increasing overall productivity. The line is built using a modular pipe system, making it easy to adapt to specific production requirements, modify the layout or add further workstations. A suitable solution for assembly and completion processes where efficiency, clear organization and flexibility are essential.

Country of origin
U-shaped assembly and completion line Code: 26012001

The U-shaped assembly and completion line is designed for efficient workplace organization and a smooth assembly process. The U-shaped layout allows the operator to work within a compact area, keep all components within easy reach and minimize unnecessary movement. The line combines workbenches, multi-level shelving and storage surfaces to ensure a clear and organized supply of materials directly at the assembly station. This helps speed up the process, reduce errors and make better use of the available workspace. The structure is based on a modular pipe system, allowing easy adaptation to specific production requirements as well as future expansion. An ideal solution for assembly and completion workstations where ergonomics, organization and efficiency are key.

Country of origin
Assembly line with retractable ball transfer system and locking mechanism Code: 26031230

The assembly line with a retractable ball transfer system and locking mechanism is a modular solution designed for smooth material flow and ergonomic operator work. The workpiece is moved to the workstation on ball transfer units. A simple locking mechanism allows the balls to be lowered below the level of the work surface. The product then rests securely on the worktop and is ready for production or assembly operations. Once the operations are completed, the balls are raised above the work surface again, allowing the product to be easily moved to the next workstation without lifting or demanding manual handling. The solution supports a smooth production flow, improves workplace ergonomics and reduces physical strain on the operator. The line is built using a modular aluminium profile system, allowing its configuration to be adapted to specific production requirements and changing operational needs. The solution is suitable for production and assembly processes where smooth production flow, workplace ergonomics and flexibility are important.

Country of origin
Linear assembly line with conveyor (One Piece Flow) Code: 25070201

The modular linear assembly line with conveyor is designed to ensure a smooth material flow between individual operations. The workstations are arranged in sequence, enabling an efficient progression of production steps and minimizing unnecessary handling. The line combines ergonomic workstations, clearly organized component supply racks and an integrated conveyor for smooth product transfer. Thanks to its modular design, the solution can be easily adapted to the specific process, type of production and available space. It helps reduce production times, improve workplace organization and support lean manufacturing principles such as One Piece Flow and material flow optimization.

An assembly line designed around your process

Every assembly line starts with the operations performed on the product and their sequence. We determine the station layout, work surfaces and material flow according to the number of operations, available space and working methods. A U-shaped layout suits some applications, while others call for a row of stations linked by a conveyor. The aim is for work in progress to move between operations without unnecessary handling, and for each workstation to suit the task performed there.

Equipment for assembly workstations

Individual stations can be fitted with workbenches, shelves, storage surfaces, tool holders or material bins. Depending on the operator’s tasks, they can also include container or monitor holders, lighting and visual management elements. The aim is to position components and equipment where people actually use them. A clearly organised layout makes it easier to find what is needed during repetitive assembly operations.

Material supply and transfer between stations

The way a product is transferred depends on its form and on the work carried out at each station. A roller conveyor can provide a smooth transfer between stations. If the product needs to rest securely on the work surface during assembly after being moved, one option is a retractable ball transfer track with a locking mechanism. Flow racks or replenishment managed using the Kanban principle can help supply components. We select the specific elements according to the material flow and the sequence of operations.

Ergonomics and options for modification

We arrange assembly workstations with access to the product, tools and components in mind. Frequently used equipment should be easy to reach, and the workspace should suit the operator’s tasks. Lines can be built using modular tube systems or aluminium profiles, for example. A modular design allows workstations to be extended or reconfigured when the production process changes; the scope of any modifications always depends on the specific solution.

What we need to design your assembly line

For an initial design, it is useful to describe the product, the sequence of assembly steps, the number of workstations and the available space. We also need to understand how components reach the stations and how the product should move between operations. Based on this information, we will discuss possible line layouts, workstation equipment and material supply arrangements with you.

Are you planning a new assembly line or changes to an existing workstation? Send us your requirements and we will work with you to find a solution for your production process.

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Frequently asked questions

How do you choose an assembly line layout?

It depends on the sequence of operations, the number of workstations, the available space and the way the product is transferred. Depending on these factors, a U-shaped layout or a straight line of successive stations may be suitable.

What is the difference between an assembly workstation and an assembly line?

An assembly workstation is a station for a specific operation. An assembly line connects several successive workstations and also addresses product transfer and material supply.

Can an assembly line be modified later?

With a modular solution, workstations can be extended, rearranged or supplemented with an additional station. The options for modification depend on the construction and specific design of the line.

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