Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more
  • Limited time offer
Country of origin

Code: 24020580

Packing table with storage space from pipe system 24020580

335.67 Eur without VAT

(406.16 Eur with VAT)

Economical and flexible packing table with storage space from the tubular modular system. The worktop and shelves are made of chipboard with a thickness of 18 mm. Construction dimensions 1970 x 2000 x 800 mm. The total load capacity reaches 350 kg, with the load capacity of an individual floor up to 100 kg.

  • In stock
Country of origin

Code: 24111933

Electric height-adjustable workstation with an extension 24111933

1 272.55 Eur without VAT

(1 539.79 Eur with VAT)

Electric height-adjustable work desk with a worktop made of beech jointed panel. The desk includes a perforated panel for hanging boxes or tools, a galvanized shelf, a monitor holder, a holder for 2-liter PET bottles, and LED lighting. The work surface height is adjustable within the range of 700 - 1350 mm. Load capacity with even distribution is 250 kg. Dimensions: 1800 - 2450 x 1400 x 750 mm.

ESD
  • In stock
Country of origin

Code: 25080742

ESD Electrically Height-Adjustable Workbench with Extension

1 466.63 Eur without VAT

(1 774.62 Eur with VAT)

Ergonomic ESD table for electrostatically protected workstations with a practical extension made from a tubular system. The table includes LED lighting, a perforated panel, and cabinet with one drawers. It is equipped with an intuitive controller with three programmable height presets, enabling easy ergonomic adjustment of the working surface within the range of 680 – 1330 mm. The ESD laminate worktop (19 mm) provides reliable protection against electrostatic discharge in accordance with the ČSN EN 61340-5-1 standard. The table frame is powder-coated in black. It includes a yellow grounding box with safety resistors for use as part of the main grounding measure for the employee wrist strap. The box contains 2 x 10 mm studs, 1 x 4 mm banana plug connection to a 4 mm ring. Load capacity with even load distribution is 280 kg. Dimensions: 1754 – 2404 x 1400 x 800 mm.

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Code: SPEX127

Table SPEX depth 700 mm (3 models)

240.56 Eur without VAT

(291.08 Eur with VAT)

Height adjustable antistatic table made of solid steel profiles. This table is equipped with an laminate board with a thickness of 25 mm. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 700 mm.

Code: SPEXESD127_2

ESD table SPEXESD depth 700 mm (4 models)

399.90 Eur without VAT

(483.88 Eur with VAT)

Height-adjustable antistatic table made of solid steel profiles, set with container. This table is equipped with an ESD laminate board with a thickness of 19 mm, which provides reliable protection against electrostatic discharge. Load capacity 300 kg. Dimensions 650 - 950 (1812 - 2250) x 1200 x 700 mm.

Code: 23020155

Wrapping table with cutter

980.00 Eur without VAT

(1 185.80 Eur with VAT)

Universal packaging table with storage space for packaging material for the assembly and dispatch of shipments. It increases the efficiency of the packaging process and contributes to order in the workplace. Construction from a pipe system with the possibility of customization.

Code: 24081903

Height-adjustable workshop table with extension 24081903

967.41 Eur without VAT

(1 170.57 Eur with VAT)

Height-adjustable workshop table with a tubular system top section. The table includes a worktop made of beech jointed board, an under-mount container with three drawers, a perforated panel for hanging boxes or tools, a shelf made of laminated board, a socket with a switch, and LED lighting. The height of the work surface is adjustable between 830 - 1070 mm. Load capacity under uniform load is 300 kg, shelf load capacity is 30 kg. Dimensions are 2080 x 2000 x 750 mm.

Code: SP10040

Crate rack trolley with 1000 mm wide inclined shelves, SP10040 (4 models)

399.96 Eur without VAT

(483.95 Eur with VAT)

The crate trolley with five inclined shelves is a practical helper for handling in manufacturing companies and logistics centers. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1782 x 1066 x 465 mm.

Code: SPS10040

Crate rack trolley with five straight shelves, SPS10040 (2 models)

359.96 Eur without VAT

(435.55 Eur with VAT)

The rack trolley for crates with five straight shelves is a practical aid for handling in manufacturing companies and logistics centers. The trolley includes two swivel castors with a brake and two swivel castors without a brake with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. The trolley is also equipped with an ergonomic handle for easier and more comfortable handling. Total load capacity 300 kg, load capacity on the shelf 60 kg. Dimensions 1765 x 1066 x 482 mm.

ESD
  • In stock
Country of origin

Code: 22112861

ESD Height adjustable table 22112861

764.71 Eur without VAT

(925.30 Eur with VAT)

Height-adjustable antistatic table from a tubular modular system. This table is equipped with an ESD laminate board with a thickness of 19 mm, which provides reliable protection against electrostatic discharge. The table also includes an ESD punch panel, which enables easy and efficient arrangement of tools and materials while maintaining the antistatic properties of the table. Load capacity 150 kg. Dimensions 1950 - 2250 x 1500 x 700 mm.

Code: 22112841

Height adjustable table 22112841

955.60 Eur without VAT

(1 156.28 Eur with VAT)

Height-adjustable table from a tubular modular system. The table includes a laminate board with a thickness of 18 mm, a workshop container, a perforated panel for hanging boxes or tools and lighting. The height of the work surface is adjustable in the range of 650 – 950 mm. Load capacity with a uniform load of 150 kg. Table dimensions 2100 x 1500 x 700 mm.

  • In stock
Country of origin

Code: 22110350

Shelf rack 22110350

599.88 Eur without VAT

(725.85 Eur with VAT)

The shelf rack with five straight shelves is a practical helper for handling in manufacturing companies and logistics centers, especially in the field of e-commerce. The cart includes four swivel wheels with a diameter of 100 mm. The advantage of these wheels is low rolling resistance and, thanks to this, comfortable handling. The configuration of the wheels can be changed according to the customer's requirements. Total load capacity 300 kg, load capacity on the shelf 75 kg. Dimensions 1900 x 1505 x 755 mm.  

  • In stock
Country of origin

Code: 24032031

Shelf trolley 24032031

125.41 Eur without VAT

(151.75 Eur with VAT)

The shelf trolley from the tubular modular system represents a modern and economical alternative to the traditional shelf trolley with a steel structure. The loading surface is made of high-quality DTDS Kronospan boards, which provide reliable support and are resistant to normal wear and tear. The shelf trolley is equipped with 4 wheels for easy handling - 2 swivel wheels with brakes and 2 swivel wheels without brakes. Load capacity per floor 100 kg, total load capacity 200 kg. Trolley dimensions 1010 x 525 x 975 mm.

  • In stock
Country of origin

Code: 25100230

Roller conveyor (various versions)

178.82 Eur without VAT

(216.38 Eur with VAT)

Roller conveyors represent an ideal solution for the smooth transport of KLT boxes, parcels, and other individual products. Thanks to the modular tubular design, the system can be easily modified and adapted to the specific needs of the operation. Product demonstration in the video here.  

Code: 25100332

Gravity conveyor (various variants)

123.53 Eur without VAT

(149.47 Eur with VAT)

The gravity conveyor made from a tubular modular system is designed for the efficient storage and transport of KLT boxes and containers. It is equipped with roller tracks that enable smooth and easy movement of the boxes along the entire length of the conveyor in the direction of the gradient.

Code: P4F

Acoustic Box P4F for 4 People

8 980.39 Eur without VAT

(10 866.27 Eur with VAT)

The acoustic box is a meeting room for four people, providing a quiet environment for focused work, phone calls, or meetings. The base of the box consists of a sturdy metal frame, into which acoustic panels are inserted, the doors are made of tempered glass, two top fans ensure effective air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. The room can be equipped with a sofa, table, or other furniture. Dimensions: 2346 x 2200 x 1536 mm.

Code: P1S

Acoustic booth P1S for 1 person

3 862.75 Eur without VAT

(4 673.92 Eur with VAT)

The P1S Acoustic Box is a soundproof booth for one person, providing a quiet environment for focused work or private phone calls in both office and residential settings. It features an upper fan for efficient air circulation, optimal lighting with a color temperature of 4000 K, power outlets, and USB connectors. Wheels for easy adjustment in the space, and the lower brakes on the wheels ensure secure locking when needed. Dimensions: 2100 x 1100 x 900 mm.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.